Background: Poly (methyl methacrylate) has been widely utilized for fabrication of dentures for many years as it has good advantages but not achieved all demands of the mechanical properties such as low transverse strength, low impact strength, low surface hardness, high water solubility and high water sorption. Material and method: To provide bonding between ZrO2 nanoparticles and PMMA matrix, the ZrO2 Nano-fillers were surface-treated with a saline coupling agent. Plasma surface treatment of polyethylene (PE) fiber was done to change surface fiber by using DC- glow discharge system. For characterization of interring any functional groups, the (FTIR) spectrum were done .then the mechanical properties studied to choose the appropriate percentages to complete study. Results: The results revealed that highly significant difference between groups in transverse strength, the highest mean value (96.1700 N/mm2) found in 2.0% polyethylene fibers and 1.5% salinized Zirconium oxide nanoparticles group, highly significant increase in impact strength (7.69 Kj/m2), surface hardness (92.35) and highly significant decrease in water sorption (0.0016 mg/cm2) and water solubility (0.0013 mg/cm2). Conclusion: the use of saline coupling agent with ZrO2 and oxygen plasma treatment PE fiber provided an effective procedure for getting good bonding with the PMMA matrix to give enhanced properties for the composite.
