The artificial silk (Rayon) was produced from the fronds of date palms which was taken from date palm trees (type Al-Zahdi) from the Iraqi gardens. Two main parts of the frond, namely leaves and stalks were used in this study to produce rayon. The palm fronds were converted into a powder of 90-180 micrometers. Major steps were used to produce rayon; delignification, bleaching and finally dissolution. Modified organosolv method which uses organic solvent method was applied to remove high lignin content. Three variables were studied in the delignification process: temperature, the ratio of ethanol to water and digestion time. The results showed that the best percent of lignin removal was (97%) which occured at; digestion time (80 minutes), temperature (185oC) and the ratio of ethanol: water of 50: 50 wt/wt. Statistical experimental design type Central Composite Design (CCD) has been used to find a mathematical relationship between the variables and the remaining lignin percent as a dependent variable. The effect of using different catalysts in delignification process have been studied and found that the best catalyst is sodium hydroxide at the concentration (0.025) mole/L which gave the same percent removal of lignin (97%) but with low digestion time about 30 min. In the next step, the cellulose was dissolved using. NaOH with different concentrations (4%-12%) and the results showed that the optimum concentration of sodium hydroxide was 8% at temperature - 20oC. In order to improve cellulose dissolution, urea was added with proportion (6% NaOH + 4% urea). Finally, the cellulose was spinning with 10% H2SO4 to prepare rayon.
In order to serve the field of knowledge in the field of design and analysis of experiments by adopting formulas and methods that are easy and simple in arithmetic work, especially in experiments that require many calculations for squares, including tests of type
