Low-temperature stratification, high-volumetric storage capacity, and less-complicated material processing make phase-changing materials (PCMs) very suitable candidates for solar energy storage applications. However, their poor heat diffusivities and suboptimal containment designs severely limit their decent storage capabilities. In these systems, the arrangement of tubes conveying the heat transport fluid (HTF) plays a crucial role in heat communication between the PCM and HTF during phase transition. This study investigates a helical coil tube-and-shell thermal storage system integrated with a novel central return tube to enhance heat transfer effectiveness. Three-dimensional computational fluid dynamics simulations compare the proposed design against a baseline helical coil system without a return tube under equivalent conditions. Outcomes quantify the return tube's efficacy in augmenting heat transfer uniformity and accelerating phase transition. Adding the return tube markedly boosts heat storage and recovery rates, increasing charging by 88% and discharging by 56% versus the baseline. Moreover, total phase transition time reduces by 48% for melting and 36% for solidification with the return tube. The accelerated charging stems from sustained convective heat transfer inside the return tube even as the molten layer thickens. Meanwhile, enhanced solidification results from ongoing cooling of inner regions. Isotherm analysis visualizes the return tube's efficacy in maintaining thermal uniformity throughout the phase transition process. Overall, the return tube significantly improves PCM thermal response, demonstrating a novel but straightforward approach to address heat transfer limitations in latent thermal storage systems.
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